Advanced Ceramic Processing Water



Process flow chart

Wastewater Quality
Industry |
Special ceramics |
|||
Parameter |
Unit |
Inlet |
Outlet |
Remark |
Flow |
m³/h(d) |
40 |
/ |
|
pH |
/ |
7~8 |
7~8 |
|
Suspended solids |
mg/l |
2000 |
200 |
|
Heavy metal Cr/Cu/Ni/Zn/Fe... |
mg/l |
/ |
/ |
|
Other |
|
/ |
/ |
|
Moisture content of mud cake |
% |
≤30 |
Configuration Table
Sewage treatment capacity 5-75m³/h
name |
Basic Configuration |
quantity |
Upgrade Configuration |
quantity |
Complete Configuration |
quantity |
System Description |
Reaction system |
Mud pump |
1 unit |
Mud pump |
1 unit |
Mud pump |
2 units |
The reaction system mainly adds chemical agents such as coagulants and coagulants to the sludge to promote flocculation of sludge particles and improve its dewatering performance. |
Pipeline mixer |
2 |
MR reaction pool |
1 set |
MR reaction pool |
1 set |
||
PAM dosing tank |
1 |
PAM dosing tank |
2 |
PAM integrated dosing device |
1 set |
||
PAM dosing pump |
1 unit |
PAM dosing pump |
1 unit |
PAM dosing pump |
2 units |
||
PAC dosing tank |
1 |
PAC dosing tank |
2 |
PAC dosing tank |
2 |
||
PAC dosing pump |
1 unit |
PAC dosing pump |
1 unit |
PAC dosing pump |
2 units |
||
Electromagnetic flowmeter |
/ |
Electromagnetic flowmeter |
/ |
Electromagnetic flowmeter |
1 |
||
Sedimentation system |
VMC Sedimentation Tank |
1 unit |
VMC Sedimentation Tank |
1 unit |
VMC Sedimentation Tank |
1 unit |
The sedimentation system is mainly used to concentrate sewage and facilitate filter pressing. |
Pneumatic mud valve |
1 |
Pneumatic mud valve |
1 |
Pneumatic mud valve |
1 |
||
Mud pump |
1 unit |
Mud pump |
1 unit |
Mud pump |
2 units |
||
Recycled water reuse system |
Grey water collection barrel |
1 |
Grey water collection barrel |
1 |
Grey water collection barrel |
1 |
The grey water collection system is mainly used to reuse the concentrated supernatant to reduce costs and save expenses. |
Drain pump |
1 unit |
Drain pump |
1 unit |
Drain pump |
2 units |
||
Filter press system |
Homogenizing mixing tank |
1 |
Homogenizing mixing tank |
1 |
Homogenizing mixing tank |
1 |
The main function of the filter press system is solid-liquid separation |
Feed pump |
1 unit |
Feed pump |
1 unit |
Feed pump |
2 units |
||
KMP filter press |
1 set |
KMP filter press |
1 set |
KMP filter press |
1 set |
||
Control System |
PLC control cabinet |
1 set |
PLC control cabinet |
1 set |
PLC control cabinet |
1 set |
All the automation controls of our equipment will be integrated into this system and run fully automatically |
Supplementary materials |
Pipes, valves, cables, etc. |
1 batch |
Pipes, valves, cables, etc. |
1 batch |
Pipes, valves, cables, etc. |
1 batch |
The specific quantity of cables, pipes and valves required within the system depends on the customer's on-site conditions. |
Please ask our sales consultant for a detailed system configuration list.
Feature Comparison
Function |
Basic Configuration |
Upgrade Configuration |
Complete Configuration |
Fully automated control |
√ |
√ |
√ |
Fault alarm |
√ |
√ |
√ |
Automatic reaction vessel |
- |
√ |
√ |
Automatic standby switching |
- |
- |
√ |
Automatic adjustment of dosing |
- |
- |
√ |
Whether frequency conversion control |
- |
- |
√ |
Soaking interval time |
4 hours |
8 hours |
Fully automatic |
Optional functions
Serial number |
name |
illustrate |
effect |
1 |
Special anti-corrosion |
Internal liquid contact parts are three-cloth and five-oil glass fiber anti-corrosion |
Prevent corrosion from high acid, high salt, high fluorine, etc. |
2 |
Special materials |
304/316L etc. |
Select according to user material characteristics |
3 |
Overall skid mounted |
Patterned steel platform + fixed bracket + cable duct, pipeline, cable, etc. |
Easy to install, transport and move flexibly |
4 |
PH automatic adjustment |
PH online monitoring + integrated control + acid and alkali dosing system |
Make the effluent reach the standard PH value |
5 |
Fine filter |
Contains multi-stage centrifugal pump |
Reduce the content of suspended solids in the filtrate and adjust the water quality |
6 |
Explosion-proof |
DⅡBT4/CT4 etc. |
Electrical components, motors, etc. placed in explosion-proof areas are divided into different levels |
7 |
Conveying system/temporary storage system |
Conveyor/sludge hopper |
Mud cake can be collected through conveying equipment or temporary storage system, reducing labor |